Automatic Insertion Machine

Automatic Insertion Machine

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The automatic insertion machine streamlines through-hole component placement with ±0.02mm precision, handling axial, radial, and DIP parts at 50,000+ insertions/hour. Equipped with AI vision and self-learning algorithms, it ensures correct polarity and orientation, even for complex multi-layer boards. Modular feeders and quick-change tooling enable <5-minute product swaps, ideal for high-mix automotive, industrial, and telecom production. Compliant with IPC-610 and ISO 9001, it reduces defects by 95% while cutting labor costs by 70%. Energy-efficient and IoT-enabled, it integrates seamlessly into smart factories, delivering 24/7 reliability for mission-critical electronics where speed, accuracy, and scalability drive manufacturing excellence.

Types of Automatic Insertion Machine

Automatic Insertion Machine: Increasing Productivity in PCB Component Assembly


This machine achieves 100,000+ insertions/hour with AI-powered self-optimization, delivering ±0.003mm precision for micro-connectors and high-density boards. Real-time 3D vision corrects component skew mid-insertion, ensuring zero defects. Modular, tool-free feeders enable<30-second product changeovers, while IoT analytics predict jams and optimize workflows. Energy-efficient motors slash power use by 50%, aligning with ESG goals. Compliant with automotive AEC-Q200 and medical ISO 13485, it’s trusted for 5G, EV charging systems, and surgical devices. By merging unmatched speed, self-learning agility, and sustainable operations, it redefines productivity for next-gen electronics—where innovation meets uncompromising reliability.



How an Automatic Insertion Machine Streamlines Through-Hole Component Placement


This machine simplifies through-hole assembly with AI-guided precision, placing components at 120,000+ insertions/hour while adapting to complex PCB layouts in real time. Vision systems and auto-calibrating grippers eliminate misalignments, even on multi-layer or high-density boards. Tool-free feeder swaps enable<20-second product changeovers for high-mix flexibility. Integrated defect detection reduces rework by 90%, and energy recovery cuts power use by 45%. Compliant with IPC-A-610 and automotive IATF 16949, it ensures flawless assembly for EV powertrains, medical monitors, and telecom infrastructure—where speed, adaptability, and zero-error placement transform labor-intensive tasks into seamless, scalable workflows.

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